Welcome Guest! Be sure you know and follow the Phorum Rules before posting. Thank you and Enjoy! (January 12) x

Thread Closed
Thread Rating:
  • 0 Vote(s) - 0 Average
  • 1
  • 2
  • 3
  • 4
  • 5

Philco Alignment Tool
#1

A year or so ago I bought an alignment tool on eBay. It had a clear acrylic handle with a nylon cap screw in the end of it. It was OK but there was room for improvement. I bought a lathe a few months ago and I'm always looking for a project to make on it, so I decided to make a better alignment tool. I bought an inexpensive screw driver and used the handle. The shaft is 1/2 inch nylon rod with a nylon cap screw in the end.

Drilling the nylon rod for the cap screw

[Image: https://farm2.staticflickr.com/1925/4429...5a94_k.jpg]Philco Service Tools by Steve Davis, on Flickr

Tapping the nylon rod

[Image: https://farm2.staticflickr.com/1912/4429...9c52_k.jpg]Philco Service Tools by Steve Davis, on Flickr

Drilling the head of the cap screw for clearance

[Image: https://farm2.staticflickr.com/1936/4429...8ed4_k.jpg]Philco Service Tools by Steve Davis, on Flickr

Reducing the shank diameter so the tool will fit through the holes in the chassis


[Image: https://farm2.staticflickr.com/1938/4429...512b_k.jpg]Philco Service Tools by Steve Davis, on Flickr

Drilling the handle

[Image: https://farm2.staticflickr.com/1923/4515...4129_k.jpg]Philco Service Tools by Steve Davis, on Flickr

The shank has been installed in the handle using a swinging press

[Image: https://farm2.staticflickr.com/1946/4448...e6a2_k.jpg]Philco Service Tools by Steve Davis, on Flickr

[Image: https://farm2.staticflickr.com/1919/4448...5958_k.jpg]Philco Service Tools by Steve Davis, on Flickr

[Image: https://farm2.staticflickr.com/1911/4448...a09b_k.jpg]Philco Service Tools by Steve Davis, on Flickr

Steve

M R Radios   C M Tubes
#2

Very nice Steve!  About 5 years ago I posted how to make those on the Phorum.  I don't have a lathe so it was less polished but it got the job done.  Similar ones started showing up on ebay but they are pretty easy to make.  Yours are like your cabinet reproductions...outstanding!
#3

Steve, are you planning to offer any to the us Phorum members? Icon_smile I too purchased one off Ebay, but as you mentioned, there is room for improvement.

If I could find the place called "Somewhere", I could find "Anything" Icon_confused

Tim

Jesus cried out and said, "Whoever believes in me , believes not in me but in him who sent me" John 12:44
#4

Tim, If there is some interest, I will probably make a few and offer them. I am also working on a tool set for restuffing bakelite condenser blocks. I will try to get something posted on that in the next day or so.

Steve

M R Radios   C M Tubes
#5

steve
I would take two  if you do them

sam

Some day, and that day may never come, I will call upon you to do a service for me. But until that day, accept this justice as a gift
mafiamen2
#6

Here is one I made out of PEX tubing, and a picture of me using it. I always wear a suit when I am aligning a radio!


Attached Files Image(s)
           
#7

Just make sure that suit's buttons are not metal. Icon_smile

People who do not drink, do not smoke, do not eat red meat will one day feel really stupid lying there and dying from nothing.
#8

Im in for one too, and the bakelite block set..

Icon_smile

Times I have been electrocuted in 2021
As of 1/01/2021
AC: 4 DC: 1
Last year: 6
#9

I have posted an ad in the "For Sale" section.

Steve

M R Radios   C M Tubes
#10

I know this is an old thread, but I used the tips on this forum to make a couple of alignment tools today. I used PEX toilet supply line and heated it so that I could thread a metal 5/16-18 bolt into it. I then removed the bolt and used my newly formed threads to accept a 5/16-18 nylon socket head cap screw. This allows the screw to be replaced if need be. The oak dowel stiffens the PEX tubing and extends the handle; it can be cut to length as needed.

I still have to drill into the head of the nylon screw a little.


Attached Files Image(s)
   
#11

Being the proud owner of a MGB understand about making tools. Good Job. Icon_clap
#12

Thanks! May your tools keep the Prince of Darkness at bay...
#13

David,

Didn't you love the feeling of brake fluid dripping on your right foot when the master cylinder failed? My first new car was a 741/2 MGB in harvest gold. That was the first of the black bumper models but still with the twin SU carbs. I loved that car but hated the constant problems and home re-engineering to solve design issues.

Steve D
#14

Nothing like a leaking master cyl. This is part of the family everybody needs a bad habit!  https://philcoradio.com/phorum/showthrea...#pid186992




Users browsing this thread: 1 Guest(s)
[-]
Recent Posts
Eico 368 TV/FM Sweep Generator
Ron, for the future: In order to change the name of teh topic, 1. Go to the very first post. 2. Hit "Edit...morzh — 04:29 PM
6TPZ and 5TPO Radio Help
Transistors are easy. No converters. If you have input voltage, then just put some signal through. Or touch your fin...morzh — 04:25 PM
462ron
Hi Mike, I believe I tried different ways to change the header for my post but no luck. Anyway thanks for changing it fo...462ron — 04:02 PM
6TPZ and 5TPO Radio Help
Since these radios operated in harsh environments (temp changes and vibration) you could touch a soldering iron to all t...GarySP — 03:18 PM
6TPZ and 5TPO Radio Help
Thank you Gary. Hi Morzh. These radios are 6 transistor radios. Sadly no tubes. Thanks though.R3Sons — 02:19 PM
Heathkit Sweep Generator TS-4
Ron Instead of Quick reply, go to New Reply, then go to the title of the very first post, and change the title text the...morzh — 02:00 PM
6TPZ and 5TPO Radio Help
I am not a specialist in car radios. I suspect they might use vibrators to convert 12V to acceptable tube voltages, so ...morzh — 01:58 PM
6TPZ and 5TPO Radio Help
Welcome to the Phorum, R3Sons! I have very limited experience with car radios other than installing custom radios back ...GarySP — 01:08 PM
462ron
OK, I need to rename this thread to say..Eico 368 TV/FM Sweep Generator instead of the current title..Heathkit Sweep Gen...462ron — 12:49 PM
6TPZ and 5TPO Radio Help
Hello, I have a Philco (Ford) 6TPZ and a 5TPO radio.  I replaced the electrolytic capacitors in both.  I have the SAMS m...R3Sons — 12:29 PM

[-]
Who's Online
There are currently 8560 online users. [Complete List]
» 1 Member(s) | 8559 Guest(s)
Avatar

>